What Is Honeycomb Paper Packaging?

Paper honeycomb is a long-lasting, lightweight, and cost-effective packaging solution made from kraft paper. Inspired by nature, the one-of-a-kind panels typically include a honeycomb core, similar to that found inside a beehive, as well as two surface-covering materials that sandwich it.

The resulting paper honeycomb panels have numerous applications in the packaging industry, some of which will be discussed in the second part of this two-part post series.

Paper Honeycomb Packaging Benefits

Extremely Tough

“How strong can a packaging solution made of paper in a honeycomb formation be?” you may be wondering. Paper honeycomb packaging material is an outstanding innovation because it is stronger than steel pound for pound. The honeycomb core and sandwich layers act as a traditional steel I-beam, which is commonly used in construction and civil engineering applications. Paper honeycomb becomes even stronger when combined with other materials such as plastic, fibreglass, or metal. This type of box, like our foam-lined boxes, is frequently used for transporting more delicate technologies.

Extremely Lightweight

Unlike steel, paper honeycomb is extremely lightweight and has a higher strength-to-weight ratio than many other materials. This is why it is such an excellent choice for packaging applications. Paper honeycomb packaging material allows businesses to significantly reduce the weight of their shipments while still benefiting from the durability and protection it provides.

It Is Completely Recyclable

Paper honeycomb packaging material is 100% recyclable in addition to having all of the properties listed above. In fact, it is typically made from renewable and recycled paper that has been glued together with a water-based adhesive. Paper honeycomb uses significantly less paper in its construction than traditional cardboard and corrugated cardboard. However, the reduction in paper does not reduce its strength; in fact, paper honeycomb has an impressive compressive strength of 7 kg/cm2.

Cost-Effective

Paper honeycomb is often less expensive to produce and thus purchase because it uses less material than many traditional packaging solutions. Furthermore, because of the associated savings in shipping and handling fees, businesses frequently save more than once when using paper honeycomb.

Customizable

While paper honeycomb is commonly found in panels and pallets, its applications are not limited. In fact, paper honeycomb panels are frequently die-cut to the exact shapes and sizes required by businesses. This allows all kinds of products to fit snugly inside them and is ideal for businesses that only make a few different products. A simple slit on the reverse side of the honeycomb panel allows it to be easily bent and formed around objects.